- Oct. 28th 2009 (Wed.)
- products

The shortest description about Japanese knives is,“They are made of hard steel and soft iron by forge welding.”
Western knives are made of only one steel. On the other hand, the edge of Japanese knives is steel, while the other part is made of soft iron.
If steel gets harder, it becomes less elastic. Or, when it gets elastic, it becomes less hard.
Today, in spite of drastic advance in technological innovation, we can’t get a steel which has both hardness and elasticity yet.
Not to break or twist and to remain sharp ……There is a discrepancy.
However, old Japanese people solved the discrepancy with their technique. Their solution is the forge welding of some materials which have different hardnesses.
It’s no exaggeration to say that the reason for the appreciation of Japanese knives is the technique of forge welding.
The technique also brings an advantage for hardening of Japanese knives.
Japanese knives are cooled rapidly with water for hardening. Using this method, the knives become very sharp. In the hardening process, Japanese craftsmen chill the knives at temperatures of over 800 degrees Celsius with water.
But, the knives made of only one steel crack when they chilled in that way.

So, old Japanese people solved this problem by forge welding of steel and soft iron. Soft iron acts as a cushion of steel in the hardening process and it prevents cracking.
On the other hand, western knives are chilled slowly with oil. It creates a blunt and tender edge.
I will explain about more advantages of the forge welding technique in the next article.
(Written by Iida Tool )
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